Step 1: Design File Reception ​​Xingyi Toyreceives design files from clients, which can include images, design sketches, or photos of physical objects

Step 2:3D ModelingBased on the client’s design files, Xingyi Toy create a 3D model using ZBrush software. The modeling process considers factors like the figure’s ability to stand upright, the thickness of accessories, and the compatibility of assembly points

​​Step 3: Prototype Printing and Preparation​​A toy prototype is printed using 3D printer based on the established 3D file. It is then manually polished smooth and spray-painted with a grey primer

​​Step 4: Color Scheme Confirmation & Pantone Collection​ Xingyi Toy confirm the color scheme with the client and collect Pantone color codes. Even if clients cannot provide Pantone codes, we can match colors based on images they supply

​​Step 5: Hand-Painting and Decal Application​​Hand-painting is done according to the provided Pantone codes. Complex logos and patterns are applied using water decal transfers

​​Step 6: Sample Confirmation & Disassembly for Mold Making​​After the client approves the sample, the 3D model is disassembled based on the sample’s color scheme to create a mold sample. The mold sample only for create molds.

​​Step 7: Mold Manufacturing​​Molds are created based on the mold sample. Typically, rotocast (vinyl-molding) molds are made, but injection molds might also be required depending on the parts

​​Step 8: Mass Production of Parts​​Various components of the toy are mass-produced using the molds. vinyl parts require sprue trimming, while injection-molded PVC parts need to be polished using grinding machines

​​Step 9: Painting and Printing​​All parts undergo spray painting for base colors. Patterns and logos are applied via pad printing, UV printing, or water decal transfer

​​Step 10: Assembly​​All painted parts are assembled. We typically use environmentally friendly adhesive for bonding, some connections use mushroom joints for secure assembly

​​Step 11: Quality Inspection​​ Every assembled toy undergoes individual inspection to ensure final product quality

​​Step 12: Packaging and Shipping​​All qualified products are packaged and undergo drop tests to ensure transportation safety before finally being arranged for shipment​